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Capabilities
Capabilities
Uncompromising quality, reliability, flexibility and professionalism ensure that our customers achieve their gear production objectives with confidence. Our investments in new technologies, resources, and state-of-the-art equipment guarantee high performance, precision, optimal efficiency, and fast turnaround.
Our engineering department is equipped with powerful technology tools, including the latest SolidWorks, AutoCad, and UTS gear analysis software. Two advanced manufacturing facilities expand our production capabilities and services with a wide range of sophisticated machinery for bevel and cylindrical gear production, including in-house quality control and inspection. We manufacture any production volume, even low lot sizes built to specification, at a reasonable cost and short lead times, with a commitment to lean manufacturing processes.
Reliance Gear offers a wide range of solutions for custom gearing and non-gear machined components, specializing in precision fabrication. We work with a variety of steel and stainless-steel alloys, as well as cast iron, bronze, Pyrowear®, high temperature alloys, and plastics.
Our comprehensive range of services includes CNC grinding, CNC machining, Mil-Spec certified welding, assembly, and painting services. We work in any production volume and pride ourselves on our manufacturing versatility, striving to meet our customers’ manufacturing challenges and critical specifications.
Reliance Gear offers a wide range of solutions for custom gearing and non-gear machined components, specializing in precision fabrication. We work with a variety of steel and stainless-steel alloys, as well as cast iron, bronze, Pyrowear®, high temperature alloys, and plastics.
Our comprehensive range of services includes CNC grinding, CNC machining, Mil-Spec certified welding, assembly, and painting services. We work in any production volume and pride ourselves on our manufacturing versatility, striving to meet our customers’ manufacturing challenges and critical specifications.
Custom Manufactured Precision Bevel Gears
Reliance Gear manufactures custom precision bevel gears including spiral bevel, straight bevel, hypoid, zerol, and coniflex gears.
With decades of experience in gear cutting and the most precise manufacturing equipment on the market, we can produce gears to tight tolerances that meet all AGMA up to Class 15 specifications. Our equipment and technologies include the latest Gleason bevel gear production machinery and advanced AutoCAD, SolidWorks, and UTS Gear Analyzer software packages. Our direct link with Gleason Works ensures that our technicians are always trained and equipped with the latest gear manufacturing technology.
All our gears are measured with precision CMM equipment, verifying that all dimensional tolerances are to spec. Our CMM equipment can also be used to reverse engineer gears with unknown dimensions.
Custom Manufactured Precision Bevel Gears
| Gear Types | Workpiece Diameter | Diametral Pitch | Face Width | Cut | Ground |
|---|---|---|---|---|---|
| Spiral Bevel | 34" | 32 – 1.5 | 5" | AGMA A8/Q9 | AGMA A4/Q13 |
| Zerol Bevel | 17" | 32-2.0 | 3" | AGMA A8/Q9 | AGMA A4/Q13 |
| Hypoid Bevel | 34" | 32-1.5 | 5" | AGMA A8/Q9 | AGMA A4/Q13 |
| Straight Bevel | 34" | 20-1.5 | 6" | AGMA A8/Q9 | N/A |
| External Spur | 40" - Cut; 15.7"-Gear Ground; | 64-2.5 | 16"-Cut; 10"- Gear Ground | AGMA A7/Q10 | AGMA A3/Q14 |
| Internal Spur | 20" | 64-2.5 | 5" | AGMA A7/Q10 | N/A |
| External Helical | 40" - Cut; 15.7"-Gear Ground; | 64-2.5 | 12"-Cut; 10"- Gear Ground; AGMA | AGMA A7/Q10 | AGMA A3/Q14 |
| Worm | Per Design | Per Design | Per Design | Per Design | RGC Blanking/ Vendor Worm |
| Worm Wheel | Per Design | Per Design | Per Design | Per Design | Per Design |
Precision Custom Parallel Axis Gears
Reliance Gear produces precision parallel axis gears including internal and external, helical, spur, and ground tooth gears, capable of grinding gears to AGMA class 13 tolerances. We work with a variety of gear materials including metals such as carbon steel, stainless steel, cast iron, titanium, high temperature alloys, and various plastics.
We use advanced CMM equipment and a Hofler ZP350 analytical gear inspection center to confirm all tolerances and dimensions.
Precision Gear Grinding
Reliance Gear can produce the highest quality precision ground gears in the industry. Our ground gear manufacturing capabilities include diameters from XX″ to XX ″, a maximum face width of XX”, and a pitch diameter of XX to XX DP. Our gears are custom made to your requirements, and adhere to tight customer specifications and AGMA tolerances up to Q XX.
Precision gear grinding services at Reliance Gear are also extremely cost effective. Our team has over XX years of combined experience, and we utilize advanced equipment to meet your gear grinding needs at unmatched levels of quality and productivity.
Our grinding department operates advance machines such:
Hofler Helix 400 SK – Parallel Axes Grinding – 2 machines
Gleason 600G – Spiral Bevel gear grinding – one machine
Gleason 463’s – Spiral Bevel Gear Grinding – 2 machines.